A precision stamping die is a special tool for batch processing of materials into required stamping parts. It is very important in metalwork and stamping. Generally, mold can be divided into：
(1) Single die: Simple structure, short manufacturing cycle, low cost, but low stamping accuracy and efficiency. It is suitable for OEM metal stamping parts with low precision, simple shape, and small output.
(2) Progressive die: More complex structure, difficult manufacturing and adjustment, high cost, but high stamping accuracy, exponentially improved production efficiency. It is suitable for metal stamping parts with high precision and large output.
Custom metal stamping dies services involve the design, manufacturing, and production of precision tools used for metal stamping operations. Metal stamping is a process that uses a die and a press to shape and form sheet metal into various components and products.
Here are the key aspects of custom metal stamping dies services:
Design and Engineering: The process begins with the design and engineering of the stamping die. This involves creating a blueprint or a 3D model of the desired part and determining the specifications, tolerances, and material requirements.
Material Selection: The choice of material for the stamping die depends on factors such as the type of metal being stamped, the complexity of the part, and the expected production volume. Common materials used for dies include tool steel, carbide, and various stainless steel stamping parts.
Die Manufacturing: Once the design is finalized, the manufacturing process begins. This typically involves CNC machining, grinding, and other precision techniques to shape the die according to the desired specifications. The process may also involve heat treatment and surface finishing to enhance the durability and performance of the die.
Testing and Validation: Before the die is put into production, it undergoes rigorous testing and validation to ensure it meets the required standards. This may involve trial stamping operations to assess the quality and accuracy of the die and make any necessary adjustments.
Production and Maintenance: Once the die is approved by the stamping die factory, it is used in metal stamping production. The die is installed in a press, and the sheet metal is fed into the press to be formed into the desired shape. Regular maintenance and inspection of the die are essential to ensure its longevity and optimal performance.
Custom metal stamping dies services are commonly used in industries such as automotive, aerospace, electronics, appliances, and many others where high-volume production of metal components is required. These services are often provided by specialized tool and stamping dies manufacturers or metal stamping companies.
In manufacturing, dies refer to specialized tools or devices used to shape, cut, or form materials into specific shapes or designs. Dies are commonly used in various manufacturing processes, including metal stamping, forging, extrusion, and casting. Here are a few types of dies used in manufacturing:
Stamping Dies: Stamping dies are used in metal stamping processes to shape sheet metal into specific forms. They consist of two main components: the punch, which applies force to the metal, and the die, which provides the desired shape or contour. Stamping dies are typically made of hardened tool steel and can be complex in design to accommodate various forming operations.
Forging Dies: Forging dies are used in the forging process, where metal is heated and then shaped using compressive forces. These dies are typically made of high-strength materials, such as tool steel or carbide, to withstand the extreme pressures involved in forging. Forging dies can be categorized into open dies (for simple shapes) and closed dies (for more intricate shapes).
Extrusion Dies: Extrusion dies are used in the extrusion process to shape materials such as metals, plastics, or rubber. They consist of a specially designed opening, called a die orifice, through which the material is forced under pressure to form a continuous profile. Extrusion dies are often made of tool steel or carbide and are tailored to the specific shape and dimensions required.
Casting Dies: Casting dies, also known as molds, are used in the casting process to create solid objects by pouring molten material into a cavity and allowing it to solidify. The dies are typically made of heat-resistant materials, such as steel or refractory alloys, and are designed to form the desired shape and allow for easy removal of the finished casting.
These are just a few examples of dies used in manufacturing. Dies can vary widely in complexity, size, and material depending on the manufacturing process and the specific requirements of the product being produced. As a professional stamping die supplier, Orienson provides high-quality customized progressive stamping and single die.
A progressive die, also known as a continuous die, is a multi-process die. In a mold, progressive stamping tool can complete various processes including punching, bending, and drawing, which can improve production efficiency and reduce product manufacturing costs. Progressive dies are easy to automate and can realize mass production.
The single-stage die is a simple structure with low manufacturing costs. Simple press tool is suitable for some stamping parts with low precision requirements and simple shapes. The surface of the parts stamped out by the compound mold is smooth, and the accuracy requirements of the product are guaranteed at the same time.
Additive manufacturing can dramatically shorten the lead time of tooling set-up — some experts claim as much as 90 percent!
Standard stamping dies manufacturing processes assume a considerable factor of waste. Additive manufacturing reduces this loss of material during tooling fabrication because it utilizes a digital layering technique.
There is no arguing that using additive manufacturing in tooling set-up has a hand in increasing the likelihood of receiving a quality end-product.
The stamping tool and die maker will cut, shape, finish, and maintain precision stamping tools made of metal and will forge die casts to create molds.
Compared with single die, progressive stamping tools have the characteristic of fast stamping speed and high production efficiency, which can meet the needs of mass production, finally, obtain the stamping die parts of high precision, stable quality, good consistency with less material waste.
As a superior metal stamping die manufacturer, Orienson has a strong mold design team, and a set of mold processing equipment such as fast wire cutting, slow wire cutting, milling machine, drilling machine, etc., which can meet the needs from mold design to mold manufacturing and to late maintenance.
Under normal circumstances, the mold production time depends on two factors: technical difficulty, and customer MOQ.
1. Process difficulty: The more complex the custom metal stamping die design steps are, the more difficult it is to make the custom stamping dies.
2. The customer minimum order quantity: if the order quantity is large, then the corresponding mold cavity number will be more, and takes a longer time to make the mold, which improves the efficiency of producing products, thus reducing the cost of OEM stamping parts.
The mold development and manufacturing capacity of Orienson: We can reach 25 sets of progressive mold or 25 sets of composite mold every month.
Mold is a very extensive application in all walks of life, so the mould manufacturing becomes a more concerning topic among people, Orienson, as a metal stamping factory, has a wealth of production experience, can produce high precision and long life mould, following simple mould manufacture process may help people have a more detailed understanding towards mould manufacturing.
1) ESI(Earlier Supplier Involvement).
3) Purchase Order.
4) Production Planning and Schedule Arrangement.
5) Mold Design.
6) Purchasing materials.
7) Machining (Machining).
8) Mold Assembly.
9) Mold Trial Run.
10) Sample Evaluation Report (SER).